Battery Pack CCS Stamping Parts

The China Battery Pack CCS Stamping Parts by Dazhe factory are key components applied in battery pack charging connection systems. They are usually manufactured via stamping processes, featuring high precision, excellent consistency, and high production efficiency. Below is a detailed introduction:

Material Selection

Copper: It has excellent electrical conductivity and ductility, ensuring efficient current transmission. It is commonly used for stamped parts with high conductivity requirements, such as battery terminals and connecting plates.

Brass: As a copper-zinc alloy, it has high strength and good corrosion resistance, and can be used to manufacture stamped parts requiring certain mechanical strength and corrosion resistance.

Aluminum: It has the characteristics of low density, low cost and light weight, which makes it advantageous in some weight-sensitive applications, such as connecting aluminum busbars in new energy vehicle battery packs.

Battery pack CCS stamped parts Functions and Performance Requirements

Achieving electrical connection: Ensure stable and reliable electrical connection between wires and battery packs or other electrical equipment, reduce contact resistance, and guarantee efficient current transmission.

Mechanical performance: Possess sufficient strength and toughness to withstand mechanical stresses during charging, such as insertion and extraction force and vibration, and avoid deformation or fracture during long-term use.

Corrosion resistance: Resist corrosion under various environmental conditions, prevent poor contact or degradation of electrical performance caused by corrosion, and ensure the long-term reliability of the connection system.

Advantages of Production Process

High production efficiency: The stamping process enables mass production, which can quickly and efficiently manufacture a large number of stamped parts with consistent shape and size, meeting the large-scale production needs of battery pack charging connection systems.

High precision: Through precision mold design and manufacturing, stamped parts can achieve high dimensional accuracy and shape accuracy, ensuring the accuracy and reliability of connection.

Low cost: The mass production method reduces the production cost of individual parts, and the stamping process has high material utilization rate, which also helps reduce costs.